Thursday, December 14, 2017

Week 15

Presentation Day

Unfortunately, I was hungry and lacked sleep so i was unable to perform well in the presentation. 
Other than that, as a group we are to write the full report of our findings as the bogie team due at the end of the semester.

Shown on the team blog: https://fullscalebogieteam-2017-2018.blogspot.com

Our group is now going to plan for next semester and figure the days that we are able to meet up. Starting on fabrication of the actual bogie will surely be a difficult task. The main things that hold us back - and the other teams - is funding. Although, i do believe our team will be able to succeed. Over the winter break, i will certainly continue to research programs that support senior projects or simply ask around from vendors. Atleast discounted parts will help.



Week 14

Was tasked with working on bill of materials with generic prices of parts we needed.
The total came out to $1789 per bogie in which our prime design requires 3 total bogies.
For the whole design, its should reach around ~$4500 given that the bill of materials included over quantity for a single bogie. One part that i will include in pricing are welding materials.

Week 13

Since the latest design is based on sheet metal, i had used foam boards to replicate the size which is very large.



Week 12

CHANGE OF PLANS (maybe)

Instead of a BLDC motor, I have pushed for a hub motor. This makes it more ideal as we can have more freedom of designs. With the cog belt, there has been issues within turning due to the difference speed of the inner and outer wheel. The outer wheel turns more than the inner. With a hub motor, we can control each wheel and set its corresponding speed. As for the bldc motor with cog belt and pulley, it would be applied in one side of the wheel.

Therefore, this coming up week will be looking for hub motors and thinking of designs to mount it on the bogie. Although, one issue i've faced is that majority of hub motors are designed for bikes and scooters, in which it must be mounted on both sides. I am determined to stick with a hub motor design.

Thursday, November 9, 2017

Week 9, 10, 11



Week 9
 I still have been looking at parts. There is no set bogie design yet so wheels are the most i can do. The motor may be sufficient for the current design still. We have decided that we will continue make our own designs within the three of us. I will continue to work around with a two large wheels on top and a pivot wheel on the bottom to stabilize the bogie. The main issue regarding this design is during sharp turns. The top big wheels may not fully be engaged on the track. Perhaps the closer they are, the surface contact there will be on the turns. The promised turn was at 5 meters.

Week 10
The angle iron is the definite type for the third rail. This gives us a cheaper option for the track team given that its an "L" shape then turning it to a "V" shape on the top. Its less material than creating a whole new box style third rail.
The pivot design bogie was introduced by Dan. Its convincing enough that the team has decided it to be the main design.

Issues that i found on this design is the higher maintenance requirement for the cylinder. The top and bottom axles are attached through the cylinder and a brace that connects both. With more moving or flexible parts may require more failure analysis. Although, for the sake of turning at a 5 meter radius. This will help the most.

Week 11
Been a slow week. Got stuck on thinking of newer designs or modifications for the bogie. Began to start at level 1 again. Looking at other suspended rail ways, such as the SkyBus Metro in India. This transit is still in the process of prototyping but seems to be functional. There is switching involved in this design but not the switching we want. At an end of the track, the car or pod is transferred to the track parallel to the original track. Basically, it switches at a stationary position, perpendicularly.
I realized that a lot of suspended railway bogies rely on the force of gravity to maintain contact with the track. This wont work on our design since our pod is pretty light compared to those other ones.




Saturday, October 21, 2017

Week 8

This week, i've worked on creating a basic bogie design. This won't be the main bogie that we are going to use in in our design but it is another bogie to present. (Contingencies)



There is a website that I've found that is related to PRT, personal rapid transportation. This guy has been working on PRT and developing his own bogie for the past decade. His blog talks about the possibilities of PRT and its importance of the future. Looking through his blog may help our development in our bogie.

http://openprtspecs.blogspot.com/2016/

This other website sells cheap BLDC motors in which we can actually use for Maker Faire. Since we aren't actually using a 15kW motor, theres a 1.5kW motor on this website for only ~$150. Looking at the spec sheets of this website shows Chinese characters therefor it is possible that shipping may take very long. Other websites for cheap BLDC motors include Alibaba and Ebay but shipping may also take a worth while.

https://www.goldenmotor.com/

Other than that, I've been tasked on finding potential parts for the bogie.

Wednesday, October 18, 2017

Week 7

I have download the student version of Solidworks and have begun modeling.
Below is the "scaled" bogie that i drew but some changes were made by the other team members. Dimensions were to desired size.